{"id":3522,"date":"2026-04-12T18:33:00","date_gmt":"2026-04-12T16:33:00","guid":{"rendered":"https:\/\/dev.karcoma.com\/insights-into-our-it-3-real-time-manufacturing-our-production-data-acquisition\/"},"modified":"2026-06-18T18:37:38","modified_gmt":"2026-06-18T16:37:38","slug":"insights-into-our-it-3-real-time-manufacturing-our-production-data-acquisition","status":"publish","type":"post","link":"https:\/\/www.karcoma.com\/en\/insights-into-our-it-3-real-time-manufacturing-our-production-data-acquisition\/","title":{"rendered":"Insights into our IT #3 \u2013 Real-time manufacturing: Our production data acquisition"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"3522\" class=\"elementor elementor-3522 elementor-3515\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-84098d8 e-flex e-con-boxed e-con e-parent\" data-id=\"84098d8\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-f3d0f0b elementor-widget elementor-widget-text-editor\" data-id=\"f3d0f0b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>What is our production really like?<br>Not yesterday, not last week \u2013 but right now?<\/p><p>To make exactly that transparent, we at Karcoma rely on modern production data acquisition (PDA).<\/p><p>What that means in concrete terms:<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d4e711b elementor-icon-list--layout-traditional elementor-list-item-link-full_width elementor-widget elementor-widget-icon-list\" data-id=\"d4e711b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"icon-list.default\">\n\t\t\t\t\t\t\t<ul class=\"elementor-icon-list-items\">\n\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"e-font-icon-svg e-fas-tablet-alt\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M400 0H48C21.5 0 0 21.5 0 48v416c0 26.5 21.5 48 48 48h352c26.5 0 48-21.5 48-48V48c0-26.5-21.5-48-48-48zM224 480c-17.7 0-32-14.3-32-32s14.3-32 32-32 32 14.3 32 32-14.3 32-32 32zm176-108c0 6.6-5.4 12-12 12H60c-6.6 0-12-5.4-12-12V60c0-6.6 5.4-12 12-12h328c6.6 0 12 5.4 12 12v312z\"><\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Production orders are recorded directly on tablets at the machines<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<svg class=\"ekit-svg-icon icon-stats-3\" viewBox=\"0 0 32 32\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M0.688 31.712h7.363v-12.444h-7.362v12.444zM1.994 20.506h4.756v9.906h-4.756v-9.906zM12.35 31.712h7.362v-17.525h-7.363v17.525zM13.588 15.425h4.756v14.988h-4.756v-14.988zM23.95 1.087v30.625h7.363v-30.625h-7.363zM30.006 30.406h-4.756v-28.012h4.756v28.012z\"><\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Real-time analysis of our manufacturing KPIs<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"e-font-icon-svg e-fas-check\" viewBox=\"0 0 512 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M173.898 439.404l-166.4-166.4c-9.997-9.997-9.997-26.206 0-36.204l36.203-36.204c9.997-9.998 26.207-9.998 36.204 0L192 312.69 432.095 72.596c9.997-9.997 26.207-9.997 36.204 0l36.203 36.204c9.997 9.997 9.997 26.206 0 36.204l-294.4 294.401c-9.998 9.997-26.207 9.997-36.204-.001z\"><\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Good parts<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"e-font-icon-svg e-fas-times\" viewBox=\"0 0 352 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M242.72 256l100.07-100.07c12.28-12.28 12.28-32.19 0-44.48l-22.24-22.24c-12.28-12.28-32.19-12.28-44.48 0L176 189.28 75.93 89.21c-12.28-12.28-32.19-12.28-44.48 0L9.21 111.45c-12.28 12.28-12.28 32.19 0 44.48L109.28 256 9.21 356.07c-12.28 12.28-12.28 32.19 0 44.48l22.24 22.24c12.28 12.28 32.2 12.28 44.48 0L176 322.72l100.07 100.07c12.28 12.28 32.2 12.28 44.48 0l22.24-22.24c12.28-12.28 12.28-32.19 0-44.48L242.72 256z\"><\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Scrap<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<svg class=\"ekit-svg-icon icon-warning\" viewBox=\"0 0 32 32\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M29.6 30.4h-28.8c-0.284 0-0.547-0.151-0.691-0.396s-0.146-0.548-0.007-0.796l14.4-25.6c0.142-0.252 0.408-0.408 0.697-0.408s0.556 0.156 0.697 0.408l14.4 25.6c0.139 0.248 0.137 0.551-0.007 0.796s-0.406 0.396-0.691 0.396zM2.168 28.8h26.064l-13.032-23.168-13.032 23.168zM15.2 22.4c-0.442 0-0.8-0.358-0.8-0.8v-8c0-0.442 0.358-0.8 0.8-0.8s0.8 0.358 0.8 0.8v8c0 0.442-0.358 0.8-0.8 0.8zM15.2 27.2c-0.442 0-0.8-0.358-0.8-0.8v-1.6c0-0.442 0.358-0.8 0.8-0.8s0.8 0.358 0.8 0.8v1.6c0 0.442-0.358 0.8-0.8 0.8z\"><\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Downtime<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d7a94da elementor-widget elementor-widget-text-editor\" data-id=\"d7a94da\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>This data gives us a clear view of what matters:<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-62aa7da elementor-icon-list--layout-traditional elementor-list-item-link-full_width elementor-widget elementor-widget-icon-list\" data-id=\"62aa7da\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"icon-list.default\">\n\t\t\t\t\t\t\t<ul class=\"elementor-icon-list-items\">\n\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"e-font-icon-svg e-fas-check\" viewBox=\"0 0 512 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M173.898 439.404l-166.4-166.4c-9.997-9.997-9.997-26.206 0-36.204l36.203-36.204c9.997-9.998 26.207-9.998 36.204 0L192 312.69 432.095 72.596c9.997-9.997 26.207-9.997 36.204 0l36.203 36.204c9.997 9.997 9.997 26.206 0 36.204l-294.4 294.401c-9.998 9.997-26.207 9.997-36.204-.001z\"><\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Performance rate<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"e-font-icon-svg e-fas-check\" viewBox=\"0 0 512 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M173.898 439.404l-166.4-166.4c-9.997-9.997-9.997-26.206 0-36.204l36.203-36.204c9.997-9.998 26.207-9.998 36.204 0L192 312.69 432.095 72.596c9.997-9.997 26.207-9.997 36.204 0l36.203 36.204c9.997 9.997 9.997 26.206 0 36.204l-294.4 294.401c-9.998 9.997-26.207 9.997-36.204-.001z\"><\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Quality rate<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"e-font-icon-svg e-fas-check\" viewBox=\"0 0 512 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M173.898 439.404l-166.4-166.4c-9.997-9.997-9.997-26.206 0-36.204l36.203-36.204c9.997-9.998 26.207-9.998 36.204 0L192 312.69 432.095 72.596c9.997-9.997 26.207-9.997 36.204 0l36.203 36.204c9.997 9.997 9.997 26.206 0 36.204l-294.4 294.401c-9.998 9.997-26.207 9.997-36.204-.001z\"><\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Equipment availability<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2428add elementor-widget elementor-widget-text-editor\" data-id=\"2428add\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>And the best part:<br\/>These KPIs are transparent for everyone.<\/p><p>On our shopfloor boards in the departments, the current figures are visualized and discussed together every morning in the shopfloor meeting \u2013 across departments.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-cfa1dc4 elementor-widget elementor-widget-text-editor\" data-id=\"cfa1dc4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<blockquote><p><strong>This creates a shared data basis for decisions \u2013 directly from production.<\/strong><\/p><\/blockquote>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-93f50ba elementor-widget elementor-widget-text-editor\" data-id=\"93f50ba\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>And in future, we will go even further:<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-cfd1e24 elementor-icon-list--layout-traditional elementor-list-item-link-full_width elementor-widget elementor-widget-icon-list\" data-id=\"cfd1e24\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"icon-list.default\">\n\t\t\t\t\t\t\t<ul class=\"elementor-icon-list-items\">\n\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<svg class=\"ekit-svg-icon icon-barrier\" viewBox=\"0 0 32 32\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M31.313 9.231h-5.994v-2.475h2.087c1.106 0 2.019-0.912 2.019-2.019v-1.631c0-1.106-0.913-2.019-2.019-2.019h-5.538c-1.106 0-2.019 0.913-2.019 2.019v1.631c0 1.106 0.913 2.019 2.019 2.019h2.15v2.475h-16.031v-2.475h2.088c1.106 0 2.019-0.912 2.088-2.019v-1.631c0-1.106-0.912-2.019-2.019-2.019h-5.544c-1.106 0-2.019 0.913-2.019 2.019v1.631c0 1.106 0.913 2.019 2.019 2.019h2.087v2.475h-6v8.863h3.781v13.619h5.531v-5.863h11.988v5.863h5.538v-13.619h3.788v-8.863zM21.212 4.737v-1.631c0-0.394 0.325-0.719 0.719-0.719h5.538c0.394 0 0.719 0.325 0.719 0.719v1.631c0 0.394-0.325 0.719-0.719 0.719h-5.538c-0.394 0-0.719-0.331-0.719-0.719zM3.881 4.737v-1.631c0-0.394 0.325-0.719 0.719-0.719h5.537c0.394 0 0.719 0.325 0.719 0.719v1.631c0 0.394-0.325 0.719-0.719 0.719h-5.537c-0.394 0-0.719-0.331-0.719-0.719zM9.588 16.794l3.362-6.256h9.469l-3.363 6.256h-9.469zM1.994 16.794v-6.256h9.481l-3.362 6.256h-6.119zM8.637 30.406h-2.931v-12.313h2.931v12.313zM10.006 24.544v-6.45h11.987v6.45h-11.988zM26.231 30.406h-2.931v-12.313h2.931v12.313zM30.075 16.794h-9.544l3.363-6.256h6.175v6.256z\"><\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">The currently paper-based production order will be fully digitized<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<svg class=\"ekit-svg-icon icon-smartphone2\" viewBox=\"0 0 32 32\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M16 26.533c-0.979 0-1.775 0.796-1.775 1.775s0.796 1.775 1.775 1.775 1.775-0.796 1.775-1.775-0.796-1.775-1.775-1.775zM16 28.854c-0.301 0-0.546-0.245-0.546-0.546s0.245-0.546 0.546-0.546c0.301 0 0.546 0.245 0.546 0.546s-0.245 0.546-0.546 0.546zM18.912 2.928h-3.15c-0.358 0-0.649 0.291-0.649 0.649s0.291 0.649 0.649 0.649h3.15c0.358 0 0.649-0.29 0.649-0.649s-0.291-0.649-0.649-0.649zM14.451 3.593c0 0.376-0.305 0.681-0.681 0.681s-0.681-0.305-0.681-0.681c0-0.376 0.305-0.681 0.681-0.681s0.681 0.305 0.681 0.681zM23.569 0.4h-15.138c-1.13 0-2.049 0.919-2.049 2.049v27.902c0 1.13 0.919 2.049 2.049 2.049h15.138c1.13 0 2.049-0.919 2.049-2.049v-27.902c0-1.13-0.919-2.049-2.049-2.049zM24.252 30.351c0 0.377-0.306 0.683-0.683 0.683h-15.138c-0.377 0-0.683-0.306-0.683-0.683v-27.902c0-0.377 0.306-0.683 0.683-0.683h15.138c0.377 0 0.683 0.306 0.683 0.683v27.902zM17.151 13.225c-0.267-0.267-0.699-0.267-0.966 0l-3.281 3.281c-0.267 0.267-0.267 0.699 0 0.966 0.133 0.133 0.308 0.2 0.483 0.2s0.35-0.067 0.483-0.2l3.281-3.281c0.267-0.267 0.267-0.699 0-0.966zM19.096 15.127c-0.267-0.267-0.699-0.267-0.966 0l-1.307 1.307c-0.267 0.267-0.267 0.699 0 0.966 0.133 0.133 0.308 0.2 0.483 0.2s0.35-0.067 0.483-0.2l1.307-1.307c0.267-0.267 0.267-0.699 0-0.966zM22.21 5.456h-12.421c-0.339 0-0.615 0.275-0.615 0.615v18.83c0 0.34 0.275 0.615 0.615 0.615h12.421c0.34 0 0.615-0.275 0.615-0.615v-18.83c0-0.339-0.275-0.615-0.615-0.615zM21.596 24.285v0h-11.191v-17.6h11.191v17.6z\"><\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Orders will be selectable directly on the tablet to match the machine<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"e-font-icon-svg e-fas-plug\" viewBox=\"0 0 384 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M320,32a32,32,0,0,0-64,0v96h64Zm48,128H16A16,16,0,0,0,0,176v32a16,16,0,0,0,16,16H32v32A160.07,160.07,0,0,0,160,412.8V512h64V412.8A160.07,160.07,0,0,0,352,256V224h16a16,16,0,0,0,16-16V176A16,16,0,0,0,368,160ZM128,32a32,32,0,0,0-64,0v96h64Z\"><\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">In the longer term, the machines will provide the data automatically \u2013 without manual entries<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-a14dc6c e-flex e-con-boxed e-con e-parent\" data-id=\"a14dc6c\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-ff9931c elementor-widget elementor-widget-text-editor\" data-id=\"ff9931c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>Our goal:<br\/>Less paper, fewer manual steps \u2013 more real-time transparency.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>What is our production really like?<br \/>\nNot yesterday, not last week \u2013 but right 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